Malfunctions and Their Causes

POSSIBLE CAUSECONSEQUENCEINSTRUCTIONS
Filter Press being overfilledTowards end of filtration the cake gap closes in individual  chambers and interrupts the pressure compensation between the chambersMonitor the filling process according Envirotech Molded Products instructions 
Permeability of filter cloths differsSlurry distribution uneven between the chambers, in chambers with high cloth permeability cake gap closes premature and interrupts pressure compensation between the chambersPay attention to uniform cloth conditions in each chamber, always clean all cloths at the same time, always use the same cloth quality
Filling Velocity Too High Or Too SlowPressure drop along the filter press, chambers fill differently, in high pressure areas cake gap closes premature and interrupts pressure compensation between the chambersAdapt the filling velocity parameters
Filtrate Holes PluggedFiltrate reflux and slow or no cake build-up in individual chambers, in chambers with undisturbed cake build-up cake gap closes premature and interrupts pressure compensation between the chambersPay attention to good upkeep of the plates and a clean nub surface, clean the filtrate holes from time to time
Cake Residues in the Feed Eye of a Chamber from beginning of FiltrationReduction of slurry flow, slow cake build-up in some single chambers, in chambers with undisturbed cake build-up cake gap closes premature and interrupts pressure compensation between the chambersPay attention to careful discharge of the chambers, clean the feed eyes
Blocked feed eye in the chamber during filtrationDittoPay attention to the homogeneity of the  slurry
Operational Bending of the Plates When Easily Filterable SlurryDittoUse feed eye support rings
Easily Filterable SlurryUnintentional cake build-up in the center feed eye, reduction of slurry flow, slow cake build-up in some single chambers, in chambers with undisturbed cake build-up cake gap closes premature and interrupts pressure compensation between the chambersInstead of ordinary barrel neck filter cloths use rubber barrel neck or single cloth with support ring
Non Fitting Cloths in the Center Feed Eye AreaUnintentional cake build-up in the center feed eye, reduction of slurry flow, slow cake build-up in some single chambers, in chambers with undisturbed cake build-up cake gap closes premature and interrupts pressure compensation between the chambersPay attention to good fitting of the filter cloths
Interruption of the filtration processWhen opening the press the cake collapses in some chambers, when continuing the filtration that cake interrupts the pressure compensation between the chambersAfter interrupting the filtration process discharge the whole press
Membrane Defective or Out Of FunctionNo pressure compensation to intact chambersCheck the membranes regularly for defects and right pressure connecting
Holes in Filter ClothPlugging of filtrate holes, filtrate reflux and slow or no cake build-up in individual chambers, in chambers with undisturbed cake build-up cake gap closes premature and interrupts pressure compensation between the chambersCheck the filter cloths regularly for defects